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China factory Ṣiṣu irinše Manufacturers Custom Large Diamita ṣiṣu jia

 

The positive aspects of plastic spur gears

Plastic gears have become an essential substitute for steel gears in several applications. From minimal-power precision motion transmission to much more demanding applications, the use of plastic gears is getting to be more and far more common. Plastic gears are specifically beneficial in the steering system of a motor vehicle. In addition to being a much more durable material, plastic gears supply a lot of other benefits.
Polymer gears manufactured from tough polymers have lengthier dress in than traditional steel gears. They are also much quieter than steel gears. Unlike metallic gears, plastic gears do not rust. Also, they do not degrade as rapidly as metallic gears, foremost to untimely failure.
When creating a plastic gear, the designer should be conscious of its coefficient of thermal enlargement. The thermal enlargement coefficient of non-bolstered plastics is 3 to 20 times that of metals. Thermal results also have an effect on the lengthy-phrase dimensional steadiness of gears. Plastic areas can also increase because of to humidity absorption. This decreases gear backlash. To compensate for this impact, designers need to either increase equipment clearance or decide on a material with a lower inclination to broaden.
Plastic pinions can be produced of engineering plastics this sort of as polyacetal, MC nylon, and polyamide resins. These gears can also be built with metallic hubs. Metal hubs can be produced from S45C or stainless steel. Often, two plastic gears are fused to kind a single equipment. In these instances, the holding strength of the fusion area is better than the toughness of the enamel.

Q&A

Q1. Nigbawo ni MO le gba idiyele naa?

A: We typically quote inside 24 hrs following getting your inquiry. If you are urgent, Please call us or let us know in your e mail so we can prioritize your inquiry.

Q2. How extended is the direct time for the mildew?

A: It all is dependent on the size and complexity of the mildew. Usually, the shipping and delivery time is twenty five-35 times. If the mildew is basic and insignificant, we can do it in fifteen days.

Q3. I do not have drawings how must I start a new task?

A: You can offer us with samples, and we will assist full the drawing style.

Q4. How to make certain product quality before shipping?

A: If you do not arrive to our manufacturing facility and there is no 3rd-party inspection, We will be your inspector. We will give you a video clip with specifics of the creation procedure, including process stories, item proportions, structural and surface specifics, packaging specifics, and so forth.

As a plastic gear rack and plastic gear supplier, we always goal to provide the highest high quality goods and the most extensive providers and appear forward to cooperating with you.

Alaye ti a ṣafikun

ọja orukọ plastic components manufacturers custom giant diameter plastic gears
awọn ohun elo ti PTFE, POM, PVC, Ọra, PEEK, PU, ​​PA, Akiriliki, PE, UPE, ati bẹbẹ lọ.
Awọ Funfun, dudu, tabi bi ibeere rẹ
opin 5-200mm, tabi ti adani
iwe eri ISO9001,SGS,Ijabọ idanwo,Rosh
Apẹrẹ Dì, ọpá, tube, jia, agbeko, pulley, iṣinipopada itọsọna, Awọn ohun elo pilasitik, ati bẹbẹ lọ
iṣakojọpọ Awọn baagi ṣiṣu, Awọn paali, Awọn apoti Wodden, Pallet, Apoti, ati bẹbẹ lọ.
miiran Awọn wakati mẹrinlelogun ti iṣẹ alabara lẹsẹkẹsẹ ati itunu.
Ifitonileti ipo fifiranṣẹ lakoko ifijiṣẹ.
Ifitonileti igbagbogbo ti awọn aza tuntun & awọn aza tita to gbona.
ọja orukọ plastic components manufacturers custom giant diameter plastic gears
awọn ohun elo ti PTFE, POM, PVC, Ọra, PEEK, PU, ​​PA, Akiriliki, PE, UPE, ati bẹbẹ lọ.
Awọ Funfun, dudu, tabi bi ibeere rẹ
opin 5-200mm, tabi ti adani
iwe eri ISO9001,SGS,Ijabọ idanwo,Rosh
Apẹrẹ Dì, ọpá, tube, jia, agbeko, pulley, iṣinipopada itọsọna, Awọn ohun elo pilasitik, ati bẹbẹ lọ
iṣakojọpọ Awọn baagi ṣiṣu, Awọn paali, Awọn apoti Wodden, Pallet, Apoti, ati bẹbẹ lọ.
miiran Awọn wakati mẹrinlelogun ti iṣẹ alabara lẹsẹkẹsẹ ati itunu.
Ifitonileti ipo fifiranṣẹ lakoko ifijiṣẹ.
Ifitonileti igbagbogbo ti awọn aza tuntun & awọn aza tita to gbona.

Hypoid Bevel vs Straight Ajija Bevel – Kini Iyatọ naa?

Awọn jia ajija wa ni ọpọlọpọ awọn oriṣiriṣi oriṣiriṣi, ṣugbọn iyatọ ipilẹ wa laarin jia bevel Hypoid ati bevel ajija ti o taara. Nkan yii yoo ṣe apejuwe awọn iyatọ laarin awọn oriṣi meji ti awọn jia ati jiroro nipa lilo wọn. Boya a lo awọn jia ni awọn ohun elo ile-iṣẹ tabi ni ile, o ṣe pataki lati ni oye kini iru kọọkan ṣe ati idi ti o ṣe pataki. Ni ipari, ọja ikẹhin rẹ yoo dale lori awọn iyatọ wọnyi.
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Hypoid bevel murasilẹ

Ni lilo ọkọ ayọkẹlẹ, awọn gears bevel hypoid ni a lo ni iyatọ, eyiti ngbanilaaye awọn kẹkẹ lati yiyi ni awọn iyara oriṣiriṣi lakoko ti o n ṣetọju mimu ọkọ. Apejọ apoti gear yii ni jia oruka ati pinion ti a gbe sori ẹrọ ti ngbe pẹlu awọn jia bevel miiran. Awọn jia wọnyi tun jẹ lilo pupọ ni ohun elo eru, awọn ẹya arannilọwọ, ati ile-iṣẹ ọkọ ofurufu. Akojọ si isalẹ wa ni diẹ ninu awọn ohun elo ti o wọpọ ti awọn jia bevel hypoid.
Fun awọn ohun elo adaṣe, awọn jia hypoid ni a lo nigbagbogbo ni awọn axles ẹhin, paapaa lori awọn ọkọ nla nla. Apẹrẹ iyatọ wọn gba aaye awakọ laaye lati wa ni jinlẹ ninu ọkọ, nitorinaa sisọ aarin ti walẹ silẹ ati dinku idalọwọduro inu. Apẹrẹ yii jẹ ki gearset hypoid jẹ ọkan ninu awọn oriṣi daradara julọ ti awọn apoti jia lori ọja naa. Ni afikun si ṣiṣe ti o ga julọ wọn, awọn jia hypoid rọrun pupọ lati ṣetọju, nitori apapo wọn da lori iṣẹ sisun.
Awọn jia hypoid oju-hobbed ni ipadada asiwaju epicycloidal abuda kan lẹgbẹẹ ipo gigun gigun wọn. Ọna lilọ ti o wọpọ julọ fun awọn jia hypoid ni ilana Ipari Semi-Pari, eyiti o nlo kẹkẹ mimu ti o ni apẹrẹ ago lati rọpo ti tẹ asiwaju pẹlu arc ipin. Sibẹsibẹ, ọna yii ni ipadasẹhin pataki - o ṣe agbejade ọja-ọja ti kii ṣe aṣọ. Pẹlupẹlu, kẹkẹ lilọ ko le pari gbogbo oju ehin naa.
Awọn anfani ti jia hypoid lori jia bevel ajija pẹlu ipin olubasọrọ ti o ga julọ ati iyipo gbigbe ti o ga julọ. Awọn jia wọnyi ni a lo nipataki ni awọn ọna ṣiṣe awakọ ọkọ ayọkẹlẹ, nibiti ipin ti bata kan ti awọn jia hypoid ti ga julọ. Jia hypoid le jẹ itọju ooru lati mu agbara pọ si ati dinku ija, ṣiṣe ni yiyan pipe fun awọn ohun elo nibiti iyara ati ṣiṣe ṣe pataki.
Ilana kanna ti a lo ninu awọn jia bevel ajija tun le ṣee lo fun awọn jia bevel hypoid. Ilana machining yii jẹ roughing-ge-meji ti o tẹle pẹlu ipari-ge kan. Iwọn ila opin ti awọn jia hypoid jẹ to 2500 mm. O ti wa ni ṣee ṣe lati darapo roughing ati finishing mosi lilo kanna ojuomi, ṣugbọn awọn meji-ge machining ilana ti wa ni niyanju fun hypoid murasilẹ.
Awọn anfani ti jia hypoid lori awọn jia bevel ajija ni akọkọ da lori konge. Lilo jia hypoid pẹlu awọn iṣẹju arc mẹta nikan ti ifẹhinti jẹ daradara diẹ sii ju jia bevel ajija ti o nilo iṣẹju arc mẹfa ti ẹhin. Eyi jẹ ki awọn jia hypoid jẹ yiyan ti o le yanju diẹ sii ni ọja iṣakoso išipopada. Sibẹsibẹ, diẹ ninu awọn eniyan le jiyan pe awọn jia hypoid ko wulo fun awọn apejọ ọkọ ayọkẹlẹ.
Awọn ohun elo Hypoid ni apẹrẹ ti o yatọ - cone ti o ni awọn eyin ti ko ni afiwe. Dada ipolowo wọn ni awọn ipele meji - dada conical ati oju ti o kan laini ti Iyika. Konu ti a kọwe jẹ aropo ti o wọpọ fun oju olubasọrọ ila-ila ti awọn jia bevel hypoid, ati pe o ṣe ẹya awọn olubasọrọ-ojuami dipo awọn laini. Ti dagbasoke ni ibẹrẹ awọn ọdun 1920, awọn jia bevel hypoid tun wa ni lilo ninu awọn ọkọ oju-irin awakọ nla. Bi wọn ṣe n dagba ni gbaye-gbale, wọn tun rii lilo jijẹ ni gbigbe agbara ile-iṣẹ ati awọn ile-iṣẹ iṣakoso išipopada.
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Gígùn ajija bevel murasilẹ

Awọn iyatọ pupọ lo wa laarin awọn jia bevel ajija ati aṣa, awọn oriṣi ti kii ṣe ajija. Ajija bevel jia ti wa ni nigbagbogbo ade ati ki o ko conjugated, eyi ti o se idinwo pinpin olubasọrọ wahala. Apẹrẹ helical ti jia bevel tun jẹ ifosiwewe ti apẹrẹ, bii gigun rẹ. Apẹrẹ helical ni nọmba nla ti awọn anfani, sibẹsibẹ. Akojọ si isalẹ wa ni diẹ ninu wọn.
Ajija bevel jia wa ni gbogbo igba wa ni ipolowo orisirisi lati 1.5 to 2500 mm. Wọn ti ṣiṣẹ daradara ati pe o tun wa ni ọpọlọpọ awọn ehin ati awọn akojọpọ module. Ajija bevel jia ni o wa lalailopinpin deede ati ti o tọ, ati ki o ni kekere awọn igun helix. Awọn ohun-ini wọnyi jẹ ki wọn dara julọ fun awọn ohun elo deede. Sibẹsibẹ, diẹ ninu awọn jia ko dara fun gbogbo awọn ohun elo. Nitorinaa, o yẹ ki o gbero iru jia bevel ti o nilo ṣaaju rira.
Ti a ṣe afiwe si awọn jia helical, awọn jia bevel taara rọrun lati ṣe iṣelọpọ. Ọna akọkọ ti a lo lati ṣe iṣelọpọ awọn jia wọnyi ni lilo olutọpa pẹlu ori itọka. Bibẹẹkọ, pẹlu idagbasoke ti awọn ilana iṣelọpọ ode oni bii Revacycle ati awọn eto Coniflex, awọn aṣelọpọ ti ni anfani lati gbe awọn jia wọnyi daradara siwaju sii. Diẹ ninu awọn jia wọnyi ni a lo ni awọn aago itaniji afẹfẹ, awọn ẹrọ fifọ, ati awọn screwdrivers. Sibẹsibẹ, wọn dun ni pataki ati pe wọn ko dara fun lilo ọkọ ayọkẹlẹ.
Jia bevel ti o taara jẹ iru ohun elo bevel ti o wọpọ julọ, lakoko ti jia bevel ajija ni awọn eyin concave. Apẹrẹ te yii ṣe agbejade iye ti o tobi ju ti iyipo ati ipa axial ju jia bevel ti o taara. Awọn eyin ti o tọ le mu eewu ti fifọ ati ohun elo igbona pọ si ati pe o ni itara si fifọ. Ajija bevel jia jẹ tun diẹ ti o tọ ati ki o ṣiṣe ni gun ju helical jia.
Ajija ati awọn jia bevel hypoid ni a lo fun awọn ohun elo pẹlu awọn iyara agbeegbe giga ati nilo ija kekere pupọ. Wọn ṣe iṣeduro fun awọn ohun elo nibiti awọn ipele ariwo ṣe pataki. Awọn jia Hypoid dara fun awọn ohun elo nibiti wọn le ṣe atagba iyipo giga, botilẹjẹpe apẹrẹ helical-spiral ko munadoko fun braking. Fun idi eyi, ajija bevel jia ati hypoids ni gbogbo diẹ gbowolori. Ti o ba n gbero lati ra jia tuntun, o ṣe pataki lati mọ eyi ti yoo dara fun ohun elo naa.
Ajija bevel jia jẹ diẹ gbowolori ju boṣewa bevel jia, ati awọn won oniru jẹ diẹ eka ju ti ajija bevel jia. Bibẹẹkọ, wọn ni anfani ti jijẹ rọrun lati ṣe iṣelọpọ ati pe ko ṣeeṣe lati gbe ariwo pupọ ati gbigbọn jade. Wọn tun ni awọn eyin ti o kere lati lọ, eyiti o tumọ si pe wọn ko pariwo bii awọn jia bevel ajija. Awọn anfani akọkọ ti apẹrẹ yii jẹ ayedero wọn, bi wọn ṣe le ṣe ni awọn orisii, eyi ti o fi owo ati akoko pamọ.
Ninu ọpọlọpọ awọn ohun elo, awọn jia bevel ajija ni awọn anfani lori awọn ẹlẹgbẹ wọn taara. Wọn pese awọn ẹru ehin pinpin ni deede ati gbe ẹru diẹ sii laisi rirẹ dada. Igun ajija ti awọn eyin tun ni ipa lori ikojọpọ ti ipa. O ṣee ṣe lati ṣe jia bevel ajija taara pẹlu awọn aake helical meji, ṣugbọn iyatọ ni iye titari ti o lo si ehin kọọkan kọọkan. Ni afikun si jijẹ okun sii, igun ajija n pese ṣiṣe kanna bi jia ajija taara.
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Awọn ohun elo hypoid

Ohun elo akọkọ ti awọn apoti gear hypoid wa ni ile-iṣẹ adaṣe. Wọn ti wa ni ojo melo ri lori ru axles ti ero paati. Orukọ naa wa lati igun ajija ọwọ osi ti pinion ati igun apa ọtun ti ade. Awọn jia Hypoid tun ni anfani lati aarin aiṣedeede ti walẹ, eyiti o dinku aaye inu ti awọn ọkọ ayọkẹlẹ. Awọn jia Hypoid tun wa ni lilo ninu awọn oko nla ati awọn ọkọ akero, nibiti wọn le mu imudara epo dara si.
Awọn hypoid ati ajija bevel jia le ti wa ni ṣelọpọ nipasẹ oju-hobbing, a ilana ti o nse ga deede ati ki o dada awọn ẹya ara. Ilana yii ngbanilaaye awọn oju-ọgan alapata kongẹ ati awọn aworan aye ti irọrun ti a ṣe tẹlẹ. Awọn ilana wọnyi tun ṣe alekun resistance darí ti awọn jia nipasẹ 15 si 20%. Ni afikun, wọn le dinku ariwo ati ilọsiwaju iṣẹ ṣiṣe ẹrọ. Ni awọn ohun elo iṣowo, awọn jia hypoid jẹ apẹrẹ fun aridaju iṣẹ idakẹjẹ.
Apẹrẹ iṣọpọ jẹ ki iṣelọpọ ti awọn gearsets hypoid pẹlu gigun tabi ade profaili. Iwa rẹ jẹ ki gearset jẹ aibikita si awọn aiṣedeede ninu ile jia ati awọn iyipada fifuye. Ni afikun, ade ade gba laaye olupese lati ṣatunṣe awọn iṣipopada iṣẹ lati ṣaṣeyọri awọn abajade ti o fẹ. Awọn anfani wọnyi jẹ ki awọn eto jia hypoid jẹ aṣayan iwunilori fun ọpọlọpọ awọn ile-iṣẹ. Nitorinaa, kini awọn anfani ti awọn jia hypoid ni awọn jia ajija?
Apẹrẹ ti jia hypoid jẹ iru si ti jia bevel ti aṣa. Awọn aaye ipo ipolowo rẹ jẹ hyperbolic, dipo conical, ati awọn eyin jẹ helical. Iṣeto ni yii tun ngbanilaaye pinion lati tobi ju pinion bevel deede. Apẹrẹ gbogbogbo ti jia hypoid ngbanilaaye fun awọn ọpa iwọn ila opin nla ati pinion nla kan. O le ṣe akiyesi agbelebu laarin ohun elo bevel ati awakọ alajerun kan.
Ninu awọn ọkọ irin ajo, awọn jia hypoid fẹrẹ jẹ gbogbo agbaye. Iṣiṣẹ irọrun wọn, agbara pinion pọ si, ati iwuwo ti o dinku jẹ ki wọn jẹ yiyan ti o nifẹ fun ọpọlọpọ awọn ohun elo ọkọ. Ati pe, ara ọkọ kekere tun dinku ara ọkọ naa. Awọn anfani wọnyi jẹ ki gbogbo awọn aṣelọpọ ọkọ ayọkẹlẹ pataki yipada si awọn axles awakọ hypoid. O tọ lati ṣe akiyesi pe wọn ko ṣiṣẹ daradara ju awọn ẹlẹgbẹ jia bevel wọn.
Ẹya apẹrẹ ti ipilẹ julọ ti jia hypoid ni pe o ṣe olubasọrọ laini ni gbogbo agbegbe ti adehun igbeyawo. Ni awọn ọrọ miiran, ti pinion ati jia oruka kan ba yi pẹlu afikun angula, olubasọrọ laini wa ni itọju jakejado gbogbo agbegbe adehun igbeyawo wọn. Abajade gbigbe ipin jẹ dogba si awọn ilọsiwaju angula ti pinion ati jia oruka. Nitorinaa, awọn jia hypoid ni a tun mọ ni awọn jia helical.

olootu nipasẹ czh 2023-01-09

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